|
CHINA - Knit Factory
Location: Taizhou City, China
PRODUCT INFORMATION
| Knit |
Note: We do printing
and embroidering at this location |
| Dress |
Blanket |
| Tops |
Pant |
| Coverall |
Bodysuit |
Monthly Capacity by product type:
| Blanket |
5,000 Dz/month |
Dress |
4,000 Dz/month |
| Pant |
14,000 Dz/month |
Top |
9,000 Dz/month |
| Coverall |
3,500 Dz/month |
Bodysuit |
13,000 Dz/month |
Note: Same garment is produced in whole at this facility
Minimums & Lead Times
Minimum per run: 500Dz
Minimum per color: 300Dz
Production Lead Time: 5 Weeks
All Apparel Complete: 13 Weeks
Country/Port of Consolidation
Air: Shanghai Pudong or Hongqiao, Transit Time to Airport - 3.5
Hours
Port: Shanghai Port, Transit Time to Port - 3 Hours
Price Point - Competitive
RAW MATERIAL CAPABILITIES/HANDLING
Woven Fabric Capabilities
| LIGHT WEIGHT |
MEDIUM WEIGHT |
| Jersey |
CVC Fleece |
| 1x1 Rib |
Velour |
| |
Interlock |
- Capable of handling stretch fabric
Handling, Inspection & Storage
- Separate raw materials warehouse
- Piece goods are covered to prevent soiling
- Inspection Program - 20% checked (fabric flaws, width, shrinkage, crocking,
shading)
PRODUCTION FACILITIES
Equipment
- Computer pattern making and grading
- Computer marker making
- File transmission capability
- 7 Cutting tables: 1.7 meters, manual spreading and cutting
Sewing
| Type |
Brand |
| Single needle (lock) |
ZOLE BROTHER JUKI |
| Double needle |
YAMATO |
| 4 Thread overlock |
PEGASUS SARURA ZOLE |
| Covering stitch |
YAMATO SARURA |
| Multi-need chainstitch |
YAMATO SARURA |
| Wastband setting |
KANSAI |
| Snap stitch |
CHENG HUAN TW RONGCHANG |
| Botton sewing |
BROTHER JUKI |
| Button-hole |
BROTHER |
Pressing
| Type |
Brand |
| Vacuum table |
|
| Steam iron |
|
Embroider Data:
- Third party embroidery available
(PC control, case by case monthly capacity)
Laundry
- Laundry on site
Available Washes: Garment Wash, Stone Wash, Chemical Wash
Other: Overdyeing, Sandblasting, Enzyme Stone wash, Sand wash
- Good degree of laundry expertise, chemist on premises
Sample Making
- Sample Shop
- Average leadtime: 7 days at least
- Monthly Capacity: case by case
QUALITY ASSURANCE
| Area |
% Inspected or Level
|
What is Inspected
|
| Fabric |
4 Point System
|
Fabric flaws, width, shrinkage, shading
|
| Cutting |
AQL 2.5
|
|
BNP - Broken
Needle Procedure
EMPLOYEES HEAD COUNT
| Department |
# of People |
| Merchandising |
5 |
| Pattern Area |
4 |
| Cutting |
12 |
| Sewing/Kniting |
218 |
| Quality Assurance |
4 |
| Sample Making |
8 |
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