CAMBODIA - Knit Factory

Phnom Penh City Kingdom of Cambodia

PRODUCT INFORMATION

Knit Note: We do printing and embroidering at this lacaation
Bottoms Polyester Fleece
Tops Cotton interlock, Spandex
Dresses Spandex
Jackets Polyester Fleece

Monthly Capacity by product type:

Jean   Dress 10,000 Dz/month
Pant 15,000 Dz/month Shirt  
Skirt 15,000 Dz/month Jacket 8,000 Dz/month

Note: Same garment is produced in whole at this facility

Minimums & Lead Times
Minimum per run: 500Dz
Minimum per color: 300Dz
Production Lead Time: 5 Weeks
All Apparel Complete: 13 Weeks

Country/Port of Consolidation
Air: Pochentong Airport, Transit Time to Airport - 1 Hour
Port: Sihanouk Ville Port, Transit Time to Port - 4 Hours

Price Point - Competitive

RAW MATERIAL CAPABILITIES/HANDLING

Knit Fabric Capabilities
LIGHT WEIGHT MEDIUM WEIGHT
Polyester Fleece Spandex
  Gabardi
  Rib

- Capable of handling stretch fabric

Handling, Inspection & Storage
- Separate raw materials warehouse
- Piece goods are covered to prevent soiling
- Inspection Program - 20% checked (fabric flaws, width, shrinkage, crocking, shading)

 

PRODUCTION FACILITIES

Equipment
- Computer pattern making and grading
- Computer marking making
- File transmission capability
- 4 Cutting tables: 14 meters, manual and automatic spreading and cutting

Sewing
Type Brand Quantity
Single needle (lock) BROTHER 196
Double needle BROTHER 36
5 Thread overlock BROTHER 4
Overlock BROTHER 110
Keyhole buttonhole BROTHER 2
Shirt buttonhole BROTHER 2
Button machine JUKI 2
Waistbanel JUKI 4

Sewing
Type Brand Quantity
Vacuum table   16
Steam iron   13

Embroider Data:
- Third party ebroidery available
(PC control, case by case monthly capacity)

Laundry
- Laundry on site
Available Washes: Garment Wash, Stone Wash, Chemical Wash
Other: Overdyeing, Sandblasting, Enzyme Stone wash, Sand wash
- Good degree of laundry expertise, chemist on premises

Sample Making
- Sample Shop
- Averate leadtime: 7 days at least
- Monthly Capacity: case by case

QUALITY ASSURANCE

Area
% Inspected or Level
What is Inspected
Fabric
4 Point System
Fabric flaws, width, sgrinkage, shading
Cutting
AQL 2.5

BNP - Broken Needle Procedure

EMPLOYEES HEAD COUNT

Department # of People
Merchandising 3
Pattern Area 2
Cutting 13
Sewing/Kniting 248
Quality Assurance 2
Sample Making 2