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CAMBODIA - Woven Factory
Location: Cambodia
Monthly Capacity: 40,000 Dz
PRODUCT INFORMATION
| Woven |
Accessories |
| Bottoms |
Denim Bottoms |
Scarves |
| Tops |
Denim Jackets |
Other |
| Dresses |
Twill Bottoms |
|
| Jackets |
Leather |
|
| Constructed |
Outerwear |
|
| Unconstructed |
Activewear |
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Monthly Capacity by product type:
| Jean |
20,000 Dz/month |
Short |
25,000 Dz/month |
| Pant |
25,000 Dz/month |
Pyjama |
30,000 Dz/month |
| Skirt |
30,000 Dz/month |
Jacket |
15,000 Dz/month |
Same garment is produced in part in more than one
production facility:
| Process |
Facility/Location |
| Cutting |
Eastman 10" Cutting M/C |
| Sewing |
Juki 1-Needle Lockstitcher w/edge trimmer M/C |
| Fusing Pressing |
400mm Fusing Press Machine |
| Sewing |
MB-377 Juki Chainstitch Button Machine |
Minimums & Lead Times
Minimum per run: 300Dz
Production Lead Time: 7-8 Weeks
All Apparel Complete: 11-12 Weeks
Country/Port of Consolidation
Air: Singapore, Transit Time to Airport - 6 Days
Port: Phnom Penh, Transit Time to USA Port - 30 Days
Price Point - Competitive
RAW MATERIAL CAPABILITIES/HANDLING
Woven Fabric Capabilities
| LIGHT WEIGHT |
MEDIUM WEIGHT |
HEAVY WEIGHT |
| Chiffon, Georgette |
Corduroy |
Flannel/Melton |
| Charmuese |
Gabardine |
Denim 13 Oz & Up |
| Broadcloth, Poplin |
Poplin |
|
| Satin |
Crepe |
|
| Denim 6-10 Oz |
Twill |
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Denim 10-12 Oz |
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- Capable of handling stretch fabric
Handling, Inspection & Storage
- Separate raw materials warehouse
- Piece goods are covered to prevent soiling
- Inspection Program - 20% checked (fabric flaws, width, shrinkage, crocking,
shading)
- Lab for testing (Shanghai China)
PRODUCTION FACILITIES
Equipment
- Computer pattern making and grading
- 6 Cutting tables: 72"x12" Manual and automatic spreading and
cutting
- Cutter
- Embroidery. Type - TAJIMA, monthly capacity 10,000 Dz
Laundry
Available Washes: Garment Wash, Stone Wash, Chemical Wash, Pigment Dye
Other: Overdyeing, Sandblasting, Glitter-spray, Discharge wash, Enzyme
Stone wash, Sand wash
- High degree of laundry expertise, chemist on premises
Sample Making
- In Line & Sample Shop
- Average leadtime: 7 days
QUALITY ASSURANCE
| Area |
% Inspected or Level
|
What is Inspected
|
| Fabric |
4 Point System
|
4.5 AQL
|
| Cutting |
25%
|
2.5 AQL
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BNP - Broken
Needle Procedure
EMPLOYEES HEAD COUNT
| Department |
# of People |
| Merchandising |
10 |
| Pattern Area |
10 |
| Cutting |
20 |
| Sewing |
800 |
| Quality Assurance |
8-10 |
| Sample Making |
10 |
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